Visual Inspection System for Floating Cap and Crooked Cap

1. Introduction

This project visually detects whether the bottle cap is tightened in place and whether it is tilted. The bottle body and cap are as shown in the figure below.

2. System Design

2.1 Related supporting requirements

The inspection station requires the camera to be approximately 200mm away from the bottle cap. According to the detection content and characteristics, in order to ensure 100% detection accuracy, the visual work site lighting is required to be stable and without obvious external light interference.

2.2 Visual installation structure

The vision system software uses vision-specific software for multi-threading image acquisition and processing.

Then calculate the difference through the obtained position relationship. The test data results are as follows:

Attached detection image:

3. Hardware Configuration

• One Basler 500W grayscale camera, GigE camera communication method
• 1 set of industrial camera vision software platform
• 1 industrial Ethernet cable
• 1 500W pixel industrial camera lens
• One industrial computer

4. Software Configuration

• The testing project includes all the testing requirements;
• The image processing software system developed based on high-level languages ​​has multi-job functions. When you need to change products, you only need to add the feature template of the new product to the program. The program can automatically switch detection features according to the detection product model, without adding new hardware;
• The detection and processing cycle of each photo taken by a single camera is less than 300ms;

JiangSu Enterprise profile of Jiangsu Jinwang Intelligent Sci-tech Co., Ltd.

Jiangsu Jinwang Intelligent Sci-tech Co., Ltd.(JWIM), established in 2005, is a high-tech enterprise specializing in R&D, manufacturing, sales and service of pesticides, fertilizers, veterinary drugs and feed intelligent factories (intelligent processing, intelligent packaging, intelligent storage and intelligent office). Over the past 16 years, Jinwang has served nearly 3000 agrochemical preparation enterprises at home and abroad. At present, the company has a registered capital of 20 million, covers an area of 100 mu, a construction area of 100000 square meters, has more than 600 employees and more than 300 professional and technical personnel. Jinwang has passed the EU CE certification, CMP certification, ISO9001 quality management system certification, OHSAS18001 occupational health and safety management system certification and ISO14001 environmental management system certification, and has obtained more than 70 patent certificates. The production scale and technical level are among the forefront of domestic peers.The products are exported to more than 50 countries and regions such as the United States, Malaysia, Vietnam, Japan, Egypt, Turkey, Thailand, South Korea, Saudi Arabia, Austria and Australia. Jinwang is rated as high-tech enterprise and famous trademark of Jiangsu Province.
In recent years, Jinwang intelligent has closely focused on the market, continuously carried out research and development of new products, professionally focused on the integration of intelligent factories of agricultural and veterinary preparations. To make this industry specialized, refined, thorough, strong and unparalleled, and become the first brand in the world! At present, Jinwang is a leading enterprise in the domestic agricultural and veterinary preparation packaging machinery industry. And the domestic market share is more than 30%.
Our mission: to accelerate the arrival of intelligent era of the global agricultural and veterinary preparation industry
Our vision: to build a world-class Internet service platform for intelligent factories of agricultural and veterinary preparations
Core code of conduct: 1. Customer first; 2. Continuous innovation; 3. Coordinated operations; 4. Keep promises; 5. Details are king; 6. Data speaks.
Our original intention: 1. Create value for customers; 2. Create happiness for employees; 3. Contribute to society.