1. IntroductionThis machine is an improved model, adopting motion controller +
manipulator gripping carton packing, carton packing process without
stopping, production capacity increased by 30% compared with the
conventional model. Add the automatic center board station, which
is suitable for diversified carton packing demand.
This machine is suitable for automatic bottle loading of bound
carton, realizing the automatic secondary packaging of carton,
which can be applied to the automatic production of bottled
products in pesticide, food, daily chemical, pharmaceutical and
other industries.
The whole machine adopts a high-speed rail appearance with a strong
sense of technology,high level,high visible, enhance the company's
brand influence!
2. Technical Parameters
| 1 | Packing Speed | ≤6 cartons/min (Packed in a carton without centerboard) ≤12 cartons/min (Packed in two cartons without centerboard) *Actual capacity varies depending on product size, package
material, etc. |
| 2 | Carton Size | L 300-500mm W 200-440mm H 100-300mm |
| 3 | Bottle Size | Φ40-95mm H80-230mm |
| 4 | Passing Rate | 99.9% |
| 5 | Air Pressure | 0.6-0.8MPa |
| 6 | Power Source | ~380V 50Hz/5.5KW |
| 7 | Lifting Limit | Lift the highest point to the ground 2780mm |
| 8 | External Dimension | 2600×2100×2500mm(L×W×H) |
| 9 | Weight | About 1500Kg |
3. Allocations
| No. | Name | Brand |
| 1 | PLC | OMRON |
| 2 | Frequency Converter | OMRON |
| 3 | Photoelectric Sensor | SICK |
| 4 | Switching Power Supply | Schneider |
| 5 | Pressure Switch | SMC |
| 6 | Cylinder | FTEC |
| 7 | Solenoid Valve | FTEC |
| 8 | Button | Schneider |
| 9 | Breaker | Schneider |
4. Advantages
4.1. Saving production cost: save labor, improve production efficiency, can replace 2-3 carton
workers.
4.2. Wide range of applications: suitable for packing plastic bottles, glass bottles, aluminum
bottles, cartons and other packaging materials.
4.3. Stability Improvement: Adopting four-link drive, the whole machine runs more stably and
reliably.
4.4. The whole line running status (data) real-time presentation (at a
glance): High-railway appearance of high grade, with a high degree
of accessibility, the equipment is equipped with a three-color
light band, green running, blue standby, red alarm.
4.5. Capacity increase: Curve motion, fast beat, capacity is greatly increased than
before. Dual servo-driven mechanical gripper + imported brand
motion controller, to realize the smooth action of picking bottles
and packing cartons without pause, capacity increased by 30%.
4.6. Qualification rate enhancement: For unstable air pressure of carton packing machine, or leakage of
bottles in carton packing, no bottles, vacuum air pressure
detection alarm, to ensure that the qualification rate of carton
packing is 100% (carton packing quality enhancement).
4.7. Replacement of specifications fast: Carton packing machine replacement specifications upgraded with
mold quick-loading structure, manual replacement of specifications
to save time and effort, to ensure that the production line can run
efficiently.
4.8. The whole electrical control system of the equipment adopts
French Schneider configuration uniformly, with good compatibility
and low energy consumption, ensuring the stability and reliability
of the equipment.
4.9. Adopting servo motor-controlled lane-integrating mechanism, it
can meet the needs of carton loading in different arrangement. (This function is optional)
4.10. Equipment to increase the safety door switch, open the door to stop when production, to protect personnel and
equipment safety. (This function is optional)
4.11. Automatic centerboard adding station: Built-in automatic centerboard adding station, efficient
integration. (This function is optional)
